{"id":879,"date":"2023-04-04T10:02:59","date_gmt":"2023-04-04T10:02:59","guid":{"rendered":"https:\/\/heavydutyguide.com\/?p=879"},"modified":"2023-04-04T10:03:02","modified_gmt":"2023-04-04T10:03:02","slug":"how-to-test-a-winch-solenoid","status":"publish","type":"post","link":"https:\/\/heavydutyguide.com\/winches-guide\/how-to-test-a-winch-solenoid\/","title":{"rendered":"How To Test A Winch Solenoid? – Step-By-Step Guide In 2023"},"content":{"rendered":"\n\n\n

<\/p>\n\n\n\n

A winch moves in and out in directions, which the tachometer<\/strong> can monitor on the side<\/strong> of the motor.<\/p>\n\n\n\n

To test a winch solenoid a wire is connected solenoid of the winch with the battery and will try to move from its set position when power is applied.<\/p>\n\n\n\n

The charging power moving from battery to solenoid is 12 volt,<\/strong> and if it is malfunctioning, it will make a clunk sound. This will continue for a few seconds then stop as the current running through the solenoid drops below 3ma.<\/strong><\/p>\n\n\n\n

Complete Procedure:<\/strong><\/h2>\n\n\n\n

Attach wires from motor and battery to the solenoid Run the motor for 1-2 seconds<\/strong> after connection Turn off motor.<\/p>\n\n\n\n

Check voltage across solenoid after 15 seconds<\/strong> When the voltage falls below 3ma stop the motor.<\/p>\n\n\n\n

Now, there should be no sound coming from the solenoid, but this should be kept in mind .<\/p>\n\n\n\n

If any fault arises during testing, they must be diagnosed first<\/strong>, only then if required further action can be taken.<\/p>\n\n\n\n

If you have done this properly, your machine will not show any faults in operation, and it will operate smoothly for years to come.<\/strong><\/p>\n\n\n\n

The clunk sound should also stop now, as the current flowing through the solenoid has stopped.<\/p>\n\n\n\n

If you want to check whether your machine is working fine or not, just disconnect the solenoid from the battery and connect .<\/strong><\/p>\n\n\n\n

Check again whether there is any clunk sound; if yes, what could be the problem?<\/strong><\/p>\n\n\n\n

Possible Reasons For Solenoid Malfunctioning:<\/strong><\/h2>\n\n\n\n

There are several reasons why the solenoid of the winch may have stopped working. <\/p>\n\n\n\n

Here are some reasons for such problems:<\/strong><\/p>\n\n\n\n

1.<\/strong> Solenoid In Contact With Ground:<\/strong><\/h3>\n\n\n
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\"Solenoid
Source: science.howstuffworks<\/figcaption><\/figure><\/div>\n\n\n

Solenoid always comes in contact with earth while switching off.<\/p>\n\n\n\n

sometimes, a machine starts its movement by accidentally pressing the start button while still connecting wire with battery.<\/p>\n\n\n\n

No proper switch has been installed on the circuit board.<\/p>\n\n\n\n

When the wire touches the contact point on the switch \u2013 its body gets broken by friction <\/strong>between the metal part of the contact point and the wiring part of the wire.<\/p>\n\n\n\n

Now, this causes trouble for all other electronics parts connected to that circuit board like a relay, drive, etc. So as a result, your machine won\u2019t work anymore.<\/strong><\/p>\n\n\n\n

If you feel your machine isn\u2019t working fine even after making the above checks, go to home depot and get an experienced technician<\/strong> to look into this issue. Otherwise, it may also cause fire accidents if left unattended.<\/p>\n\n\n\n

2.<\/strong> Rusted Wires:<\/strong><\/h3>\n\n\n
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\"Rusted
Source: pixabay.com<\/figcaption><\/figure><\/div>\n\n\n

The rusted wire is another reason your solenoid may not be working because the rusty wire gets more difficulty in carrying electric current than good quality wire. <\/p>\n\n\n\n

When rusty wire touches the metal part of the contact point, it burns out<\/strong>, which may damage all other electronic parts<\/strong> connected to it.<\/p>\n\n\n\n

As a result<\/strong>, you will also face the same problem as others mentioned above; it is best to change the entire wiring system for safety purposes.<\/p>\n\n\n\n

3.<\/strong> No proper Charge:<\/strong><\/h3>\n\n\n\n

Solenoids carry charge from the battery to move the winching process, but if the charge is not in a proper flow or less than 12-volt,<\/strong> solenoids may get damaged or may not initiate the winch. <\/p>\n\n\n\n

Check your charge regularly or else call an experienced technician for help.<\/p>\n\n\n\n

To test a winch solenoids can be tested whether they are working or not with the help of this method:<\/p>\n\n\n\n

Test A Winch solenoid:<\/strong><\/h2>\n\n\n
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\"Testing
Source: help.dnaoffroad<\/figcaption><\/figure><\/div>\n\n\n

Cutting open winch motor terminals by applying a breaker with a voltage between 18-22 volts ( 12-14V);<\/strong><\/p>\n\n\n\n

Now test whether there is enough current coming from the battery when the engine is running with an alternator connected with the motor. If yes, <\/strong>then there is no problem, else replace solenoid for safety purposes.<\/p>\n\n\n\n

Again, testing charges should be done before making these changes as by doing this, we may have lost control over this matter and thus resulting in unwanted problems.<\/p>\n\n\n\n

Get rid of such issues before making changes to any electronic device.<\/p>\n\n\n\n

Bench Test Of A Solenoid<\/strong> Winch:<\/strong><\/h2>\n\n\n
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\"Bench
Source: help.championpowere<\/figcaption><\/figure><\/div>\n\n\n

A bench test is a simple testing method to check whether an object is working or not.<\/strong> For bench testing the operation of Winch solenoids.<\/p>\n\n\n\n

You have to check several factors which directly or<\/strong> indirectly affect<\/strong> the performance of Solenoids.<\/p>\n\n\n\n

If you troubleshot every aspect of the winch, but you should follow precautions<\/strong> before you put your hands on the winch.<\/p>\n\n\n\n

If you are not a professional, avoid the whole process and call an <\/strong>expert to deal with the issue.<\/p>\n\n\n\n

Winches are not a toy to play<\/strong> with, they can cause serious damage to themselves and its surrounding. So be careful before trying any tips or tricks.<\/p>\n\n\n\n

Summary:<\/strong><\/h2>\n\n\n\n

Above was a brief tutorial on some basic reasons for non-functioning winch solenoids<\/strong> and other related information. <\/p>\n\n\n\n

Remember always to use electrical equipment carefully & properly<\/strong> as without this we can lose everything around us, including our life.<\/p>\n\n\n\n

These are a few reasons which can make your solenoid working difficult or even retard the process. So you just need to do a thorough checkup on this issue before trying any troubleshooting tricks on your own. <\/p>\n\n\n\n

The given points above can be considered basic knowledge of how these solenoids work & what<\/strong> kind of problems affect their efficiency.<\/p>\n\n\n\n

Video Guide:<\/strong><\/h2>\n\n\n\n
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